Ultrasonic Copper Busbar Spot Welding Machine for EV Battery Manufacturing
Industrial ultrasonic spot welder for copper busbars and battery tabs, delivering precise, high-strength welding for EV manufacturers.
- High-Power Ultrasonic Welding
- Automatic Frequency Tracking
- Fast Tooling Change
- Intelligent Safety Protection
- Precision Process Control
Ultrasonic Copper Busbar Spot Welding Machine Description
The Konesonic ultrasonic spot welding machine is engineered for high-precision welding of copper busbars, battery tabs, electrical connectors, and conductive metal components. Utilizing advanced ultrasonic welding technology, the system creates strong solid-state joints without melting the base materials, ensuring low electrical resistance, excellent conductivity, and consistent welding quality.
Designed for EV battery manufacturing, automotive electronics, power distribution components, and electrical connector production, the machine features automatic frequency tracking, intelligent process control, and quick tooling replacement to maximize production efficiency while maintaining stable welding performance.
Ultrasonic Copper Busbar Spot Welding Machine Technical Sheet
| Item | Specification |
| Frequency | 15–40 kHz (Optional) |
| Power Output | 800–12000 W (Optional) |
| Power Supply | 220V / 380V ±10% |
| Pneumatic Pressure | 0.2–0.7 MPa |
| Maximum Output Force | 8000 N |
| Stroke | 30 / 50 mm |
| Welding Time | 0.05–9.99 s |
| Energy Mode | 0.1–100000 J |
| Language | Chinese / English |
| Machine Size | 600 × 325 × 560 mm |
| Machine Weight | 120 kg |
Need a Reliable Ultrasonic Spot Welding Solution?
Looking for a high-performance ultrasonic spot welding machine for copper busbars, battery tabs, or electrical connectors?
Our engineering team can recommend the most suitable welding solution based on your materials, dimensions, and production requirements.
Contact us today for:
Free technical consultation
Professional welding solution
Customized horn design
Sample welding evaluation
Competitive factory quotation
Fast worldwide delivery
Send us your drawings or samples today and receive a professional solution within 24 hours.
Ultrasonic Copper Busbar Spot Welding Machine Advantages
- Solid-state metal bonding without melting
- Excellent electrical conductivity
- Low contact resistance
- High welding consistency
- Fast production cycle
- Minimal material deformation
- Automatic frequency tracking
- Quick tooling replacement
- Stable welding performance
- Easy machine operation
FAQs
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