Metal Welding
Ultrasonic metal welding uses high-frequency mechanical vibration and controlled pressure to create strong, reliable joints between metal components without melting the base materials. The process is fast, clean, and highly repeatable, making it suitable for applications such as wire harnesses, battery tabs, busbars, terminals, copper and aluminum foils, and other conductive metal parts.
Functional Components
When it comes to functional and safety-critical parts, our ultrasonic systems provide unmatched precision and reliability. Designed with advanced amplitude control and process traceability, our equipment ensures strong bonds without adhesives or solvents—perfect for modern lightweight designs and safety components.
Typical applications supported by our equipment include:
- Wire harness splicing and terminal welding
- Battery modules and busbars (copper/aluminum foils)
- Electronic control unit (ECU) housings
- Seatbelt buckles and safety assemblies
- Airbag igniter housings
- Sensors for advanced driver assistance systems (ADAS)
Looking for ultrasonic welding solutions for your automotive production?
Contact us today for a customized proposal.
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